Custom Vinyl toy Manufacturer- Designer Toy Companies

The Vinyl toy manufacturing process is complex, you will need to consult a network of highly-trained professionals. You must have a working knowledge of multiple technical processes to ease your journey. Dongyuan is a vinyl figure manufacturer and vinyl toy maker in China Custom Vinyl toy Manufacturer– Designer Toy Companies

The designer has an idea, maybe a sketch, possible even some nice control art. It’s entirely possible to initiate sculpting at this point, regardless of the level of finish of the drawings. Of course, it’s always better to have finished art rather than rough doodles, but either way, let’s get to translating the idea into a 3d model. Sculpting the toy can take anywhere from one week to three weeks or more depending on iterative revisions, client response time, engineering challenges, or even license holder approval (if it’s a toy based on a licensed character/property).

 

It has been such a great experience to finally get to design my very own original vinyl toy. It is funny how differently you have to think and how everything needs to work. It is never as simple as just drawing something cute and having it replicated. What is the manufacturing process of vinyl toys?

Design and Prototyping

Every vinyl art toy starts with a design. Talented artists and designers create unique characters and concepts for the toys. Once the design is finalized, a prototype is made. This prototype serves as a physical representation of the toy and allows for adjustments and improvements before mass production.

Mold Making

After the prototype is approved, the next step is mold making. A mold is created based on the prototype, usually using silicone or other mold-making materials. The mold is carefully crafted to capture all the intricate details of the toy’s design.

Vinyl Casting

Once the mold is ready, the vinyl casting process begins. Liquid vinyl is poured into the mold, which is then heated and rotated to ensure an even distribution of the material. As the vinyl cools, it solidifies and takes the shape of the mold.

Demolding and Cleanup

After the vinyl has fully hardened, the mold is opened, and the toy is carefully removed. Any excess vinyl or imperfections are trimmed and cleaned up to achieve a smooth and polished finish.

Painting and Detailing

Now comes the fun part – painting and detailing the toy. Skilled artists use various techniques, such as hand-painting or airbrushing, to bring the toy to life. Fine details, such as facial expressions or intricate patterns, are meticulously added to enhance the overall appearance.

About Dongyuan Toy

As a professional plastic toy manufacturer, We are committed to providing the best product experience, from design to production, paying attention to every detail to ensure that every product meets the highest quality standards.

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